By using the latest condition monitoring systems and services, manufacturing companies can reduce unforeseen breakdowns. Schaeffler UK's managing director, Kate Hartigan, explains
When owning and managing high value items like cars or homes, most people are comfortable paying insurance premiums. So, surely manufacturing companies need to ensure their high value capital goods are adequately insured against unforeseen breakdowns? After all, lost production could equate to tens of thousands, even hundreds of thousands, of pounds per day. Although the cost of machine components like bearings and motors is small compared with the total machine price, the cost of production downtime and consequential losses resulting from a component failure, are often significant.
Take a steel or aluminium manufacturing plant. The typical cost of production downtime is

Trader Media Print division is part of the Guardian Media Group and produce well-known magazine publications such asAutoTrader. These publications are dated and therefore must be on the shelves at an exact time or the business loses revenue. Managing Director, Alan Turner came to EMS recognising that they were lagging behind in manufacturing practice.
A unique infrared thermometer has been launched, which is ideal for use in high temperature production lines and process environments, enabling the precise temperature measurement of materials such as fabric and web working in ambient temperatures of up to 250
Downtime in a paper mill or any 24/7 facility is very expensive in maintenance costs, but even more so in the impact to profit because of production loss. In this article we will explain the Shock Pulse Method, why it
For many organisations today, the most important issue is how to reduce costs to compete profitably in global markets. The two key approaches to manufacturing cost reduction are Lean and TPM (Total Productive Maintenance).Lean reduces costs by eliminating waste in the end to end process, following Henry Ford's original dictum "the longer anything is in my factory, the more it costs me".
Condition monitoring of fuels and lubricants used in industrial plant and equipment has become one of the main weapons in the fight to reduce premature failure of engines, gearboxes and hydraulic systems. In particular, determining the presence of water or the gradual degradation of the TBN (Total Base Number) of the engine oil can be one of the first indicators of potentially expensive and possibly catastrophic failure of the plant.
Implementing an oil analysis sampling frequency strategy is fundamentally an identical process whatever the industry. However, this leads to the perception that the implementation is a