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ADLER, Austria’s leading manufacturer of varnishes, paints, and wood preservatives, has introduced digital data acquisition for raw materials in its pre-commissioning area, marking a significant step in its digitalisation efforts. Employees in Ex-zone 1/21 now use mobile multifunctional sets from i.safe MOBILE, including the intrinsically safe IS530.1 smartphone and the IS-TH1xx.1 hand-held barcode scanner. These devices enable automatic raw material control during scanning, minimizing errors and reducing faulty batches. The collected data is stored in a database for full traceability, ensuring production transparency and process optimisation. Additionally, hazard warnings and work instructions are integrated into the mobile devices, improving both efficiency and safety.

Seamless Implementation and Increased Efficiency

The barcode scanning system was integrated into ADLER’s existing IT infrastructure with the help of i.safe MOBILE’s partner, ematric, who developed the necessary software. This integration allows for real-time order tracking and ensures accurate recording of each production step, minimizing the risk of overlooked tasks. Initially, there were concerns about workflow disruptions, but the system was implemented smoothly, leading to fewer incorrect batches and improved overall efficiency.

Enhanced Production Control and Quality Assurance

Material traceability is vital in ADLER's production process. The barcode scanning system helps employees quickly identify processed and remaining raw materials. In the pre-commissioning area, up to 1,200 raw materials and semi-finished products are compiled and weighed for each order. Digitalisation enhances quality assurance by preventing material mix-ups and costly mistakes. The IS530.1 smartphone also displays hazard warnings and work instructions, contributing to safety by providing clear visual information to employees for task completion.

Positive Employee Feedback and Future Plans

Employees have responded positively to the digitalisation initiative, resulting in increased job satisfaction. Following training, each worker was equipped with a multifunctional device. QR codes on raw material storage locations and production recipes facilitate quick material identification and help reduce errors. The system alerts employees in case of incorrect scans and shows expiry dates or special processing instructions. The implementation process took about six months from product selection to deployment.

Looking ahead, ADLER plans to extend digitalisation across the entire production process, enabling real-time monitoring. This expansion is part of a broader strategy to increase transparency and responsiveness to customer needs, while integrating insights from the project into future logistics planning. ADLER’s commitment to employee safety and satisfaction ensures that these digitalisation measures will contribute to long-term productivity and innovation.

“The scanners from i.safe MOBILE have truly made a difference,” says foreman Christoph Wolf from ADLER. “With their support, we’ve successfully sped up and simplified our work processes, reducing the error rate. We’ve made significant progress towards digitalisation.”

The Mobile Multifunction Set

With a large reading range of up to 18 metres, the devices are equipped with Zebra OEM imager scan engines for safe mobile data management. At ADLER, the i.safe MOBILE mobile multifunctional set ensures reliable data capture in hazardous areas. This represents a further step towards optimising processes, raising quality standards and ensuring the safety of employees.

www.isafe-mobile.com

It is generally well known that condition-based maintenance (CBM) of rotating equipment (pumps, fans, motors etc.) is the key to avoiding costly downtime. This is particularly the case in hazardous locations where routine or planned periodic maintenance is impractical or undesirable. However, any CBM equipment used in hazardous locations needs to be certified as intrinsically safe. But how do you decide if you have a hazardous location and at what level of hazard? The regulations put the responsibility for deciding on the plant operator and in many cases such as flour mills, petrochemical plants or fuel transfer facilities it can be fairly obvious. However, some less obvious hazardous locations include water treatment plants, tunnels and underground passageways or any location where a build-up of naturally occurring flammable material (such as methane or dust) could occur.

Wastewater pumping and treatment facilities, for example, emit flammable gases and vapours. These emissions come from substances that the wastewater could be carrying (e.g. oils, solvents or fuels from accidental spills) and from anaerobic digestion of organic matter (producing methane and hydrogen sulphide). According to the regulations, most pumping stations, spaces and buildings that make up a wastewater treatment plant must be considered hazardous locations.

But what level of intrinsic safety is required? Deciding the “likelihood” of an explosive atmosphere existing can be tricky to say the least! The simplest solution is to cover all eventualities by going for instruments certified for Zone 0 (hazard exists continuously). Normally, that would be much more expensive. Fortunately, Test Products International (TPI) has achieved a significant cost breakthrough with the very affordable TPI 9085Ex vibration analyser. With on-meter diagnostics and the all-important ability to TREND readings over time, the “go anywhere” TPI 9085Ex has WORLDWIDE certification for Zone 0, meaning it can be used in any atmosphere and anywhere.

The 9085Ex detects unbalance, misalignment and looseness in rotating equipment. It also measures “bearing noise” and displays it in bearing damage units (BDU) roughly equivalent to “percentage bearing wear”. In addition, the 9085Ex uniquely incorporates a directly contacting temperature sensor within its vibration probe. This gives a highly accurate, virtually instantaneous, surface temperature reading for the bearing, simultaneously as the vibration reading is taken. With a high BDU reading and high temperature, you know that what you are seeing really is a worn bearing and not some other source of vibration such as pump cavitation.

 The compact handheld TPI 9085Ex is extremely affordable and simple to use and should be included as standard in every maintenance tool kit. Using the FREE TPI Bridge App, “routes” and readings can be transferred to and from the 9085Ex anywhere in the world using mobile devices (e.g. smart phone or tablet PC) and then via Bluetooth to and from the 9085Ex. “Routes” are simply lists of machines showing exactly what readings need to be taken and where to take them. The readings are then automatically time and date stamped by the 9085Ex and saved back in the route for automatic transfer to computer-based trending software.

“Trending” is the very essence of condition-based maintenance. By looking at the trend of bearing noise and temperature readings, it is possible to determine well in advance when a bearing will likely need replacing. The TPI 9085Ex comes with powerful, yet simple to use, subscription free trending software, which includes automatic email notification of alarms and report generation, giving you everything you need for a full CBM strategy.

For more information please contact TPI Europe’s head office on +44 1293 530196 or take a look on the website at www.tpieurope.com or email This email address is being protected from spambots. You need JavaScript enabled to view it.

Parker Hannifin, the global leader in motion and control technologies, continues demonstrating its commitment to safety and performance in hazardous environments by announcing new certifications and product improvements for its EY and EX servo motor series.

As part of Parker’s ongoing dedication to meeting stringent government regulations and customer needs, the EY servo motor series has successfully obtained CCC certification, making it compliant for use in the Chinese market. This certification underscores Parker’s commitment to providing high-quality solutions for explosive environments, particularly in ATEX Zone 2 applications.

Additionally, following a rigorous re-certification process, Parker is proud to introduce a new polyurethane paint for the EX servo motor series. This innovative paint offers enhanced durability and resistance, ensuring the motor continues to meet the latest and highest standards of safety and performance. The EX series is already compliant with CE, IECEx, KOSHA, and CCC certifications for China, making it a versatile choice for ATEX Zone 1 applications.

Parker’s ATEX-certified servo motors are characterized by exceptional motion quality. The motors provide excellent acceleration and deceleration capabilities and impressive torque output across a wide speed range. They are suitable for use in a variety of industries facing stringent safety regulations in explosive atmospheres, including oil and gas, pharmaceuticals, automotive (painting lines), biogas production, gas turbine manufacturing, printing, and distilleries.

With these advancements, Parker reaffirms its position as a global partner for positioning and operating in hazardous areas, offering comprehensive drive packages tailored to meet the unique challenges of ATEX environments.

For more information about Parker’s EY and EX servo motor series and how they can enhance safety and performance in your applications, please visit:

www.parker.com

The SYMEGA.PRO was developed for grounding when filling or emptying mobile containers such as tankers, IBCs, FIBCs, drums and the like. 

The term grounding can be found in many subject areas. In this case, however, it refers to the avoidance of ignition sources in explosive atmospheres (gas and dust). Mobile containers that are not connected to ground can become electrostatically charged during transport, filling and emptying. If these objects come into contact with a conductive object, an electrostatic discharge may occur which, depending on the strength of the charge, can reach an energy that equals the minimum ignition energy of the explosive atmosphere present.  

To avoid charging, objects that contain flammable media must always be grounded during filling or emptying processes.  

But how can a temporary and secure connection be established at short notice? 

This is where the SYMEGA.PRO comes in. The SYMEGA.PRO has an grounding clamp that can be connected to an affected object. As soon as it is connected, the device checks the connection quality so that a potential-free contact can then be switched and grounded. This allows processes to be automated and pumps or valves to be enabled, for example. If the connection is interrupted, the SYMEGA.PRO immediately cancels the release. The decisive factor here is the resistance of the test lead that was established to the object using grounding clamps. These parameters can be freely set on the system. 

How can it be ensured that the grounding clamp is securely connected to the correct object? 

Depending on the object, different check modes can be activated. In addition to the familiar capacitance check for large objects that are not grounded, the system offers a timeout function that limits the process to a specific time. This is intended to prevent the grounding clamp from being clamped to another object for manipulation over a long period of time. To avoid loading faults, temporary loose contacts can be faded out in the check so that the process can continue undisturbed but safely. 

The ground connection on the SYMEGA.PRO can also be traced back to the main ground. These freely selectable functions in one device make the SYMEGA.PRO an ‘All.Grounder’ to which any type of container or device can be connected.

The advantages at a glance:

 ✓ An intelligent system for all applications 

✓ Capacity check of connected objects enables tamper protection 

✓ 24 VDC and 230 VAC power supply 

✓ Monitors the connection to the main ground 

✓ No loading fault due to loose contact 

✓ Safe grounding due to time limitation

www.rembe.de

When it comes to protecting people and plant from highly flammable compounds, attention is usually focussed on inflammable liquids such as solvents and other petrochemicals. However, dust and ultra fine powders can pose a very real threat in terms of fire hazard and have been the cause of many deaths around the world in industrial environments.

Back in 2008, 14 people were killed and 38 others were injured when dust exploded at a sugar factory in Port Wentworth, Georgia. The Occupational Safety and Health Administration, OSHA, reported back in 2012 that 130 employees had lost their lives in a period of just over 30 years. During the same period, it reported that 800 more people had been injured due to dust and fine powder fires and explosions.

As a particle progressively becomes smaller, its specific surface area increases, which accelerates its combustion, and hence, the quantity of energy liberated. Second, it is much easier to form a cloud of fine particles with air, and this also facilitates their combustion and flame propagation. When considering all the particles in a standard size bag of flour, for example, it is estimated that the total surface area is an incredible 340 square metres.

Anyone who has studied basic grade chemistry will know that the three essentials for a fire to start are fuel, oxygen and of course a source of ignition. Many fine powders can act as the fuel for the reasons outlined above, and of course there is a plentiful supply of oxygen given the fact it’s a main constituent of air, essential for life. So that leaves the third essential, a source of ignition. It is for this reason that two European directives have been introduced to control potentially explosive atmospheres. There are different directives for various environments.

ATEX Zones 21 and 22 are specific to hazardous dust environments, such as those in the coating sector and the food industry as outlined above.

In a hazardous dust environment, an ATEX Zone 21 is classified as ‘a place in which an explosive atmosphere in the form of a cloud of combustible dust in the air is likely to occur occasionally during normal operation’. On the other hand, an ATEX Zone 22 is classified as 'a place in which an explosive atmosphere in the form of a cloud of combustible dust in the air is not likely to occur in normal operation but if it does occur, it will be present for a short period of time only’.

Whether the danger is for a prolonged period, or for a limited short period, the directives call for electrical equipment to meet stringent standards. Clearly, it only takes one spark form a piece of electrical equipment to cause a major industrial catastrophe, hence the inclusion of the ATEX 22 directive that address the shorter periods of time.

FLIR are pleased to announce that their new FLIR Si2x series of acoustic cameras are certified for ATEX zone 22, ensuring safe and effective condition monitoring in hazardous environments. There are significant benefits of using the FLIR Si2x in explosive vapour environments.

Why Use an Acoustic Camera?

The FLIR Si2x acoustic imaging camera accurately detects extremely small leaks in compressed air systems and other gaseous environments. At a distance of 10 metres the cameras is capable of detecting leaks as small as be 0.0032 litres per minute from 2.5 m (8.2 ft). With real-time leak size and cost estimates, you can make quick, informed repair decisions to maintain efficiency.

Faster and More Accurate Detection

Traditional leak detection methods can't match the speed and accuracy of the FLIR Si2x. In addition to detecting compressed air leaks it efficiently quantifies leaks in industrial gases such as, ammonia, hydrogen, CO₂, methane, helium, and argon. The camera's mechanical fault detection mode also identifies and measures potentially faulty bearings, keeping your equipment in top condition.

Speeds Up Audits and Requires Minimal Training

Designed for ease of use, the FLIR Si2x allows you to quickly scan large areas without disrupting operations. Its intuitive interface requires minimal training, making it accessible to all team members and ensuring comprehensive safety audits with minimal downtime, and without the need for hot working permits. This facility means that any inexperienced or new member of staff can conduct an inspection with ease, allowing more experienced and senior members of the team to continue with other pressing issues.

To find out more about the Si2x-LD  and the Si2x-PRO acoustic camera and other instruments in the FLIR range please contact your local agent or your FLIR distributor.

https://www.flir.co.uk/instruments/acoustic-imaging/acoustic-leak-detection/explosive-vapor-Si2x/

The British Safety Industry Federation (BSIF) is urging buyers and wearers of PPE to review their PPE stock and replace old and damaged items after a member survey showed outdated and poorly maintained personal protective equipment (PPE) is in use across UK workplaces.

The survey of BSIF members, made up of manufacturers and distributors of PPE who frequently visit workplaces across the UK, highlighted the prevalence of substandard products in use in Britain’s workplaces. The findings emphasise the urgent need for employers and workers to prioritise PPE evaluation and renewal as they prepare for the year ahead.

The survey highlights a worrying trend in the state of PPE and safety equipment across industries. Examples include:

• Hi-Vis not so visible: Many workers are using high-visibility clothing that is so dirty or worn that it no longer meets safety standards or functions as intended
• Damaged helmets: Safety helmets with severe wear and tear are said to be a common sight in UK workplaces
• Ripped clothing: Poorly maintained and ripped clothing are in regular use
• Defunct respiratory protection: Members frequently came across examples of disposable respiratory protection that should have been replaced still in use

Other insights from the survey:
• Cost over compliance: Respondents noted that buyers often prioritise cost over fit and performance, leading to the use of non-compliant products that compromise safety.
• Misuse and poor fit: Issues like workers wearing PPE incorrectly—such as helmets dangling loosely or gloves not being secured properly—pose significant risks to their effectiveness.

Commenting on the findings of the survey, BSIF CEO Alan Murray, says: "It’s not enough for PPE to simply meet basic standards—it must be maintained and fit for purpose at all times to ensure worker safety. As one of the survey respondents highlighted the misconception that 'any PPE is good enough' is a dangerous mindset that leads to preventable injuries."

As 2025 gets underway, the BSIF is calling on organisations to make a New Year’s resolution to thoroughly review and refresh their PPE stock. Employers and safety professionals are urged to ensure their equipment is compliant, well-maintained, and fit for purpose. Only source PPE from responsible suppliers such as BSIF Registered Safety Supplier who are committed to selling only certified PPE and safety products that perform to claims made.

The BSIF will release its latest findings around non-compliant PPE and safety equipment at the beginning of February 2025. The federation will also be turning up the focus on the essential role of PPE in 2025 with their ‘PPE Saves Lives’ campaign to launch in the spring.

For more information on how to improve PPE safety standards in your workplace, visit: www.bsif.co.uk

The national regulator for health and safety in Great Britain today (1 January) celebrates its 50^th Anniversary.

Created by the Health and Safety at Work etc Act 1974, the Health and Safety Executive (HSE) was officially launched on 1^st January 1975.

For the last 50 years it has played a central role in reducing workplace death and injury, helping Great Britain become one of the safest places in the world to work. In 1974, 651 employees were killed at work; HSE’s latest annual statistics for 2023/24 show that number had reduced to 138.

Sarah Albon, chief executive of HSE, has said that despite the transformation of Britain’s workplaces over the past half century, the mission of the regulator remains as relevant as ever.

Sarah said: “Over the past half century, the Health and Safety Executive has led the way in establishing Great Britain as a safe place to work. As we look ahead to the next 50 years, we recognise there is still much for HSE to take on.

“We’re proud of our successes over the last five decades, but the fact remains that any work-related death is a tragedy, and there are still far too many workers suffering ill-health brought about by work activity.

“In 2022, we launched our 10-year strategy, Protecting People and Places, to build on HSE’s strong foundations and address our current and future challenges.

“So today, HSE’s role goes beyond worker protection to include public safety assurance on a range of issues. Recent years have added new responsibilities, such as becoming the appointed Building Safety Regulator and playing an extended role in chemical regulation, post Brexit.

“It is hard to foresee what the world of work will look like in the next 50 years but as ever, our fundamental principle will continue to be to make sure that those who create risk, take responsibility for controlling risk, and those who fail to do so will be held to account.

“We will continue to work with businesses, with industry, with other regulators and with government, to enable strong economic growth, while we continue to deliver our founding principles as we work to protect people and places.”

Minister for Social Security and Disability,  Sir Stephen Timms, said: “I’m delighted to wish a very happy 50th anniversary to the Health and Safety Executive.

“Over the last half-century this organisation has been at the heart of efforts to protect people and places across Britain: I would like to thank them for this vital work.

“As we support more people to get into work through our Get Britain Working White paper, and as we move to strengthen protection for workers, their mission will be as important as ever – now and long into the future.”

www.hse.gov.uk

The Chief Executive of the Health and Safety Executive (HSE) Sarah Albon has been recognised in the New Year’s honours list.

Sarah has been appointed a Companion of the Order of Bath for her services to the public sector.

The honours are given by the King and recognise achievements of people from across the United Kingdom.

Sarah Albon said: “It is a great privilege to have been awarded a CB in the King’s New Year’s Honours list.

“I’m proud to be a civil servant working on behalf of the public, and proud of the teams I lead. I have been very fortunate to work with dedicated and talented colleagues throughout my career and I see this award as testament to their achievements as much as my own.”

Chair of the HSE Board Sarah Newton added: “It’s a pleasure to work with Sarah Albon who over the past five years at HSE has led the organisation through significant challenges and change.

“Since becoming Chief Executive of HSE in 2019, Sarah has provided outstanding leadership, implementing major initiatives of national significance, protecting people and places. I’m pleased to see this award rightly recognise Sarah’s contribution, both here at HSE and in her roles across the Civil Service, and I am delighted to congratulate her on this achievement.”

Sarah joined HSE in 2019 and led the organisation’s response to the Covid-19 pandemic. Prior to HSE, Sarah was Chief Executive of the Insolvency Service. Before that, she worked for the Ministry of Justice and its predecessor departments.

www.hse.gov.uk

Hart Door Systems has completed several contracts for its brand leading Speedor Storm door for a number of sectors across the UK.
Ranging from leading manufacturers to an international airport, multiple orders for Speedor Storms have been reported.
"In addition to a rise in demand for the Speedor Storm high-speed door, we have also delivered eight ATEX comprising four fire shutters and four insulated shutters for a wind turbine project," says Gordon Kipling, Hart's Northern Sales Manager. "Orders for Speedor Storms range from two to eight doors. It has been a remarkable level of activity."
Hart’s Speedor Storm is a wind-resistant high-speed industrial door ready for anything the weather can throw at it. "It is an exceptional door for use in factories, warehouses, storage facilities, indeed for any kind of plant operation that must be open frequently for people and traffic," adds Mr Kipling."Wind resistance for the Speedor Storm is up to ‘wind class 5’ as defined by DIN EN 12424. This means that it can withstand winds of up to 70mph for large external openings up to 8m x 8m."

www.hartdoors.com