Editorial

MAINTENANCE SERVICE

Maintenance ChartKonecranes Service Ltd is the UK's leading crane service organisation and supplier of overhead materials handling equipment.

We provide expertise and products to increase the value and productivity of our customers'. Konecranes Service Ltd is committed to technology and innovative engineering along with local professional customer care. Konecranes Service Ltd operate from 12 locations throughout the United Kingdom.

 

 

TRUST KONECRANES SERVICE LTD TO INCREASE YOUR PROFITABILITY BY:

Improving equipment performance
Reducing downtime
Extending equipment life cycles
Targeting your valuable resources
Keeping your workforce safe
Complying with the law

Konecranes Service Ltd have held ISO 9001 approval since 1993 and is the market leader in terms of quality and reliability.
 
We want to invest in you.
Our aim is to reduce your crane downtime costs and then your repair and maintenance bills by up to 20% per year.
Our technicians are trained on a wide variety of different manufacturers equipment at our training schools in both the UK and Finland.
Their expertise coupled with our sophisticated crane maintenance software and monitoring systems are designed to cut your costs and protect your investment.

Why put your trust in us?
The requirements of our customers are the central factors in our business operation. We aim to combine our expertise and experience in meeting the needs of our customers. Konecranes Service Ltd has been a major force in the lifting equipment industry for over 190 years. Our worldwide expertise can be delivered locally from any one of our strategically placed branches throughout the UK. Konecranes Service Ltd provides the very best after sales support, all our work is fully guaranteed and is supported by Technicians on call 24 hours per day, 365 days per year.

The work is done by our team of certified technicians and inspectors operating out of 12 locations throughout the country.

Konecranes Service Ltd unique approach to crane inspection and maintenance has produced 10-20% savings for typical customers, while our Mainman added value program tracks and documents these tangible savings.
 
Our services include:

LOLER compliance and safety inspections
Customised, preventive maintenance
Expert repairs & safety upgrades
24-Hour emergency service
Laser runway alignment
Operator training and consultation
Expert inspections
Consultation with technical advisor
Uniquely trained & qualified inspectors and technicians

 Our services include repairs, inspections, compliance work, modernisations and maintenance on all types and brands of overhead cranes. We can also use our design team to provide the solution you are looking for regarding new crane installations.

MAINTENANCE PROGRAMS
Preventative Maintenance Program
Our customised preventative maintenance program monitors and prevents equipment failure. By scheduling routine repairs, maintenance work and inspections, we will help to not only prevent equipment safety issues, breakdowns and compliance violations but prevent component failure. This can prevent unnecessary production downtime - saving you time and money!

 Predictive Maintenance Program
Our customised predictive maintenance program not only maintains your equipment, but also predicts failures. After scheduling routine repairs and inspections to ensure compliance and preventively maintain your equipment, we analyse and prioritise your current and future repair needs. By predicting these needs, you can reduce unexpected repairs and unbudgeted equipment purchases. This predictive maintenance program will help you to reduce emergency repair costs (and downtime) and allows you to budget repairs and upgrades.
Reliability-Based Maintenance Program
Our customised reliability-based maintenance program lets you extend the life of your equipment and virtually eliminate downtime. In addition to making sure your equipment is in compliance, well maintained and safe, this program allows you to take predictive maintenance to the next level. By using our innovative maintenance software, we can track the history of your equipment. This lets us establish breakdown and equipment failure patterns and allows us to modify or upgrade existing components - increasing production uptime and the overall life cycle of the crane.
Full Maintenance Agreements
Whether you have a ? Ton hoist or hundreds of cranes, Konecranes Service Ltd offers full-maintenance agreements that allow you to have a fully managed staff ready to take care of your complete crane equipment and maintenance needs. Many Konecranes Service Ltd customers enjoy the flexibility of controlling manpower levels and reducing technical and managerial costs - all the while dramatically increasing productivity! Our highly trained technicians and inspectors have the knowledge and tools available to take care of all your crane needs, allowing you to concentrate your time and manpower on your production.

INSPECTIONS
Konecranes Service Ltd offers customised inspection programs enhanced by unique maintenance software programs. Our maintenance management software systems capture data on the condition of hundreds of crane components, monitoring every crane in your operation individually. Whether you need compliance inspections or inspections to help you monitor your equipment's productivity and safety levels, Konecranes Service Ltd can help.

Our goal is to achieve maximum Life Cycle Profit of your material handling equipment by increasing the Overall Crane Effectiveness.

 Periodical Inspection
A Statutory Scheduled Inspection determines whether usage of the crane has caused any changes that impinge on safety, and addresses in particular material fatigue, wear, corrosion and other damage. The Operational Reliability Inspection covers the safety of the user, the persons working within the operating zone of the lifting equipment, and service and repair personnel. The Operational Reliability Inspection also ensures operating reliability of the crane by defining the maintenance status of the equipment and checking the adequacy of preventive maintenance.
 
Condition Monitoring
The purpose of a Condition Monitoring Inspection is to ensure the operation of the equipment through the increased frequency of inspections. Where required, the Condition Monitoring Inspection can be linked to Scheduled Service as a preventive measure. Procedures focus on the critical components and parts of the equipment.
Compliance and Safety Inspections
Konecranes Service Ltd will design an inspection program to monitor your lifting equipment's compliance with your legal obligations. Along with our software program, our inspectors pinpoint safety and compliance issues on your equipment and also monitor critical items that can result in equipment downtime. Teamed up with our industry-leading maintenance programs, Konecranes Service Ltd will keep your lifting equipment running - saving you money in unnecessary production downtime.
 
Maintenance Management Software Systems
Only Konecranes Service Ltd offers an inspection and maintenance programs enhanced by a sophisticated maintenance management software system called MAINMAN II - TNG®. MAINMAN captures data on the condition of over 200 crane components and then analyses, prioritises and schedules required repairs. MAINMAN's ability to predict maintenance needs has resulted in maintenance schedules where 90 percent of the work done on cranes inspected and maintained by Konecranes Service Ltd is planned, greatly reducing downtime.
 
REPAIRS
Replacing parts is a preventive method to ensure trouble-free operation of your equipment. Agreed parts are replaced at fixed intervals before they break or - if their condition has deteriorated - before a defect develops in them. Konecranes Service' technicians are the experts when it comes to forecasting component lifetime for virtually every make of crane. Whether your repairs are emergency, planned or upgrade, Konecranes Service Ltd will step in, get the job done right and get your equipment up and running.

 
On-Call
Konecranes Service Ltd knows that when your equipment is not running, your production is not running. That is why our expert technicians are standing by, ready to respond to your call 24 hours a day, 7 days a week.
Planned
Konecranes Service Ltd will work with your operation schedule and time constraints to fulfil your planned repair needs. Planned repairs are scheduled according to inspection and maintenance reports. Our technicians arrive fully equipped and ready to repair your equipment and get your production up and running.
 

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